I-ZG35Cr24Ni7SiN Centrifugal Cast Pipes: Izindleko{3}}Ukukhetha Okuphumelelayo Kwemboni Yamakhemikhali Ephakeme{4}}Izicelo Zezinga Lokushisa
Embonini yamakhemikhali, okokusebenza kusebenza ngaphansi kwezimo ezidinga kakhulu-izinga lokushisa eliphezulu, i-thermal cycling, i-oxidation, i-sulfidation, ne-corrosive atmosphere. Lezi zindawo ezinokhahlo zibeka izidingo eziqinile ekuthembekeni, ukuqina, nokusebenza kwezingxenye ezikwazi ukumelana nokushisa{2}}. Phakathi kwalezi zingxenye ezibalulekile, i-ZG35Cr24Ni7SiN centrifugal cast pipes igqama njengesixazululo esikhethwayo sokudlulisa{7}}igesi eshibilikayo enezinga lokushisa eliphezulu, i-process media, nezinto ezibolayo.
Eyaziwa kakhulu ngokuthi i-"Ni7N", i-ZG35Cr24Ni7SiN iyi-nickel-eyonga ukushisa kwe-austenitic{5}}insimbi eqinile engazweli elungiselelwe{6}}isevisi yezinga lokushisa eliphezulu. Uma kuqhathaniswa namabanga aphezulu e-nickel endabuko afana no-2520 (HK40 / 1.4841), iletha amandla alinganayo noma angcono ezinga lokushisa eliphezulu, ukumelana nokushaqeka okushisayo, nokusebenza kokugqwala ngenani eliphansi kakhulu. Eziningi zamakhemikhali okusebenza izinga lokushisa eliphezulu phakathi kuka-900℃no-1100 degree, i-ZG35Cr24Ni7SiN inikeza ibhalansi engcono kakhulu yokusebenza, ukwethembeka, nomnotho.
Lesi sihloko sihlinzeka ngombono obanzi wamazinga wezinto ezibonakalayo we-ZG35Cr24Ni7SiN, ukwakheka kwamakhemikhali, izakhiwo ezibalulekile, izinzuzo ze-centrifugal Casting, izinhlelo zokusebenza ezijwayelekile, nokuqhathaniswa kwebanga lamazwe ngamazwe, ukusiza onjiniyela bamakhemikhali, amaqembu okuthenga, nabaphathi bezitshalo ukwenza izinqumo zokukhetha benolwazi.
1. Amazinga Wezinto & Nokwakheka Kwamakhemikhali
I-ZG35Cr24Ni7SiN iyi-chromium ephezulu, i-low-nickel austenitic ekwazi ukumelana nokushisa insimbi eyakhelwe ukukhiqizwa kwamapayipi asakazwa amaphakathi. Ukwakheka kwamakhemikhali ayo kubhalansiswa ngokunembile ukumelana ne-oxidation ephezulu yezinga lokushisa, ukumelana ne-sulfidation, nokuzinza kwesakhiwo, kuyilapho kunciphisa okuqukethwe kwe-nickel ukuze kusetshenziswe kahle izindleko.
1.1 Izinga lesiShayina
Ibanga: ZG35Cr24Ni7SiN
Okujwayelekile: GB/T 8492‑2014 Ukusakaza Kwensimbi Engangeni
1.2 Amabanga Alinganayo Amazwe Ngamazwe
I-ZG35Cr24Ni7SiN inokulingana okuqashelwa kahle kuwo wonke amazinga amakhulu omhlaba, iqinisekisa ukusebenzisana kwemingcele kanye nokucaciswa okulula kwamaphrojekthi wamazwe ngamazwe.
| Isistimu Ejwayelekile | Inombolo evamile. | Ibanga Elilinganayo | Ukuphawula |
|---|---|---|---|
| ISO | ISO 11973 | I-GX40CrNiSi27-4 | Izinga lensimbi elimelana nokushisa emhlabeni wonke, ukusebenza kufana ne-ZG35Cr24Ni7SiN |
| I-European (EN/DIN) | EN 10295 / DIN 17440 | I-GX40CrNiSi27-4 (1.4823) | Isetshenziswa kakhulu ezitshalweni zamakhemikhali zaseYurophu kanye ne-petrochemical kumapayipi okushisa aphezulu |
| I-American (ASTM/ACI) | I-ASTM A297 / ACI | I-HD (J93005) | Insimbi ephezulu-Cr, i-low-Ni cast engashisi, ishintsha ngokuqondile i-ZG35Cr24Ni7SiN |
| Isi-Japanese (JIS) | I-JIS G 5122 | I-SCH11 | Ifanisa ukwakheka kwamakhemikhali kanye nebanga lokushisa lesevisi lezinhlelo zokusebenza zamakhemikhali zase-Asia |
1.3 Ukwakheka Kwekhemikhali Okujwayelekile (wt%)
| Isici | C | Cr | Ni | Si | N | UMn | P | S |
|---|---|---|---|---|---|---|---|---|
| I-ZG35Cr24Ni7SiN | 0.30–0.40 | 23.0–26.0 | 6.0–8.0 | 1.6–2.4 | 0.20–0.28 | 0.8–1.5 | Ngaphansi noma kulingana no-0.04 | Ngaphansi noma kulingana no-0.03 |
Izindima Ezibalulekile:
I-Chromium (Cr): Yakha ifilimu ye-oxide ye-Cr₂O₃ eminyene ukuze i-oxidation nokumelana ne-sulfidation.
I-Nickel (Ni): Iqinisa i-austenite, ithuthukisa ukuqina kanye nokumelana nokukhathala okushisayo.
I-Silicon (Si): Ithuthukisa ukuqina kwefilimu ye-oxide kanye nokusakazwa.
I-Nitrojeni (N): Ihlinzeka ngokuqiniswa kwesixazululo esiqinile, yehlisa ukuncika kwe-nickel, futhi ikhuphule amandla ezinga lokushisa eliphezulu lokukhasa.
2. Izici Zokusebenza Eziwumgogodla
Amapayipi we-ZG35Cr24Ni7SiN centrifugal cast aklanyelwe isevisi yesikhathi eside ku-1050-1100 degree, anezici ezinhle kakhulu zokumelana nemishini nemvelo.
2.1 Amandla Okushisa
Isevisi eqhubekayo: 1050–1100 degree
Ukuphakama kwesikhathi esifushane: Kufika ku-1200 degree
Ifanele izinqubo eziningi zamakhemikhali okushisa okuphezulu, okuhlanganisa ukuqhekeka, ukufakwa kwegesi, ukushiswa, nokuthola ukushisa.
2.2 Izakhiwo Zemishini (Isimo Se-Centrifugal Cast)
Amandla e-Tensile (RT): Makhulu noma alingana nama-MPa angama-500
Amandla esivuno (RT): Makhulu noma alingana nama-MPa angama-300
Ubude: Kukhulu noma kulingana no-12%
Amandla okushisa aphezulu (1000 degree): Amakhulu noma alingana no-230 MPa
Ukumelana ne-creep enhle kakhulu nokuzinza kokushisa ngaphansi komthwalo omude ekushiseni okuphezulu.
2.3 I-Corrosion & Thermal Shock Resistance
Ukumelana ne-oxidation: Izinga le-oxidation eliphansi ku-1100 degree, nongqimba lwe-oxide oluzinzile.
Ukumelana nokushaqeka kokushisa: Imelana nemijikelezo yokushisa/yokupholisa ephindaphindiwe (ΔT > 600℃) ngaphandle kokuqhekeka-ilungele imisebenzi yokuqala yokumisa.
Ukumelana ne-sulfidation & carburization: Imelana negesi ye-flue ethwala isibabule kanye ne-carburizing atmosphere, evamile kumakhemikhali wamalahle kanye nezinqubo ze-petrochemical.
3. Izinzuzo ze-Centrifugal Casting Process
Amapayipi e-ZG35Cr24Ni7SiN akhiqizwa ngokusakazwa kwe-centrifugal ngesivinini esikhulu, okunikeza izinzuzo ezibalulekile ngokusakazwa kwesihlabathi esimile:
Isakhiwo esiminyene, esingenazimbotshana: Amandla e-Centrifugal (1000–3000×g) akhipha igesi nokungcola, anciphisa ukubola, ukushwabana, nokufaka phakathi.
Ubukhulu bodonga obufanayo nobukhulu obunembayo: Ukubekezelelana okuqinile (± 0.5 mm) nokujikeleza okuhle kakhulu kokufakwa kalula nokushisela.
Isakhiwo sokusanhlamvu esihle: Sithuthukisa amandla ezinga lokushisa eliphezulu, ukumelana nokukhasa, nempilo yokukhathala.
Indawo yangaphakathi/yangaphandle ebushelelezi: Yehlisa ukunamathela kwemidiya, ukunqwabelana kothuli, nokugqwala, inweba impilo yesevisi.
4. Izicelo Ezijwayelekile Embonini Yamakhemikhali
ZG35Cr24Ni7SiN centrifugal cast amapayipi asetshenziswa kabanzi kuyo yonke i-petrochemical, amakhemikhali amalahle, amakhemikhali amahle, kanye nemikhakha yokuvikela imvelo:
I-Petrochemical: Amashubhu esithandweni esiqhekekayo, amashubhu akhazimulayo ashintshashintshayo, izintambo zesitimu esisezingeni eliphezulu.
I-Chemical Yamalahle: Amapayipi okudlulisa ugesi, amapayipi amanzi okubhoyela okushisa imfucuza, amapayipi okungenisa/okuphumayo kwesishingishane.
I-Fine Chemical: Amashubhu esithandweni somlilo, izingxenye zokushisa umlilo, izinto zangaphakathi ze-reactor ezinezinga eliphezulu lokushisa.
Ukuvikelwa Kwemvelo: Amashubhu okushisa igesi evuthayo, i-desulfurization/i-denitrification izingxenye ezishisa kakhulu.
Kuzo zonke lezi zinhlelo zokusebenza, i-ZG35Cr24Ni7SiN inikeza ukusebenza okuthembekile ngezindleko eziphansi ezingu-15–25% kunezingu-2520 (HK40 / 1.4841).
5. ZG35Cr24Ni7SiN vs. 2520 (HK40 / 1.4841)
| Into | I-ZG35Cr24Ni7SiN (Ni7N) | 2520 (ZG40Cr25Ni20Si2 / HK40 / 1.4841) |
|---|---|---|
| Okuqukethwe kwe-Nickel | 6–8% (low‑Ni) | 18–22% (high‑Ni) |
| ITemp Eqhubekayo | 1050-1100 degree | 1150-1200 degree |
| Izindleko | Ibiza kakhulu (ibhentshimakhi) | 15-25% ngaphezulu |
| I-Thermal Shock | Kuhle kakhulu (ukuqala okuvamile) | Kuhle (izinga eliphezulu elizinzile) |
| Kuhle kakhulu | Ngaphansi noma kulingana ne-1100 degree, i-sulphur/carburizing atmospheres, amaphrojekthi azwela izindleko | >I-1100℃, izinga lokushisa eliphezulu kakhulu, ukusebenza okuzinzile kwesikhathi eside |
Isiphetho: Ku-95% wamakhemikhali okushisa aphezulu angaphansi kuka-1100℃, i-ZG35Cr24Ni7SiN iyona ndlela engcono kakhulu yokukhetha{5}}ukuletha ukuthembeka okulinganako ku-2520 ngezindleko eziphansi kakhulu.
Xhumana nathi
Uma unanoma yimiphi imibuzo mayelana namapayipi we-ZG35Cr24Ni7SiN centrifugal cast, noma udinga izixazululo ezenziwe ngokwezifiso zamakhemikhali akho okushisa aphezulu, sicela ukhululeke ukuxhumana nathi:
Iwebhusayithi Yenkampani: https://www.hsmachineryparts.com/
I-imeyili:Hongsheng@hsmachineryparts.com






