Umhlahlandlela Wohlelo Lokusebenza Lokushisa-Ukusakaza Kwensimbi Engazweli Ekushisweni Nokuphathwa Kwemfucuza
Ngokuqiniswa kwezinqubomgomo zokuvikela imvelo emhlabeni wonke, isidingo sokushiswa kwemfucuza yasekhaya, imfucumfucu eqinile yezimboni, kanye nemfucuza eyingozi iyaqhubeka nokukhula. Izishisi nezinto ezisekelayo zisebenza ezimeni ezinzima ezibonakala ngokuthiamazinga okushisa aphezulu angaphezu kuka-1000℃, i-asidi{1}}i-base corrosion, nokukhuhla nokuguga kwe-slag. Ukuqina nokuzinza kokulingisa okuyinhloko kunquma ngokuqondile ukusebenza kahle kokusebenza, izindleko zokunakekela, nokukhiqizwa okuphephile kwamasistimu okushiswa kwempahla. Njengomkhiqizi ochwepheshile wokushisa-okumelana nokuguga{3}}okusakazwayo okuqinile, sincike eminyakeni yokuhlangenwe nakho kwemboni ukuze sidale{4}}isixazululo esigcwele sesimo sokushisa{5}}okusakazwa kwensimbi okungazweli okufanele ukushiswa nokuhlanzwa kwemfucuza, esiza amakhasimende ehlise ukulahlekelwa kwesikhathi futhi andise impilo yesevisi yesisetshenziswa. Umhlahlandlela ogcwele wohlelo lokusebenza umi kanje.
I. Izimo Ezinqala Zokusebenza Zemboni Yokushiswa Nokususwa Kwemfucuza kanye Nezimfuneko Eziyinhloko Zokusakaza
Ukulahlwa okubalulekile kokushiswa kwempahla nempahla yokuhlanza imfucuza (izishisi zemfucuza yasendlini, izishisi zikadoti oqinile ezimbonini, izindawo zokushisela imfucuza eyingozi, amasistimu okuthola ukushisa kwemfucuza, njll.) kufanele ngesikhathi esisodwa kubhekane nezinselele ezintathu ezeqisayo, okuphinde kube isisekelo somkhiqizo wethu we-R&D nokukhiqizwa:
{{0}Ukuhlolwa Kwemvelo Yezinga Lokushisa Okuphezulu: Izinga lokushisa lomlilo kumshini wokushisisa ligcinwa liku-800-ku-1200℃unyaka wonke, futhi izinga lokushisa elisheshayo kwezinye izindawo (njengamagridi omlilo neminyango yesithando somlilo) lingafinyelela ku-1300℃. Ama-castings ayadingeka ukuze akwazi ukumelana ne-oxidation ephezulu{4}}yezinga lokushisa eliphezulu kanye nokumelana nokukhuphuka ukuze kunqandwe ukuwohloka kwezinga lokushisa eliphezulu kanye nokwehluleka kokukhipha umoya.
Ukuguguleka kwe-Corrosion Medium: Ngesikhathi sokushiswa kwemfucuza, amagesi e-acidic flue afana ne-SO₂, i-HCl, ne-HF, kanye ne-slag encibilikisiwe, avame ukubangela ukugqwala kwe-oxidative kanye nokugqwala kwamakhemikhali ebusweni be-castings. Ama-castings ayadingeka ukuze abe nokumelana nokugqwala okuqinile.
Ukugqoka kanye Nomphumela Onomthelela: Ngesikhathi sokuphakelwa kwezinto ezibonakalayo, ukunyakaza kwe-grate yesithando somlilo, kanye nokuwa kwe-slag, ukukhuhla okuqhubekayo kanye nomthelela kuyasetshenziswa ekubunjweni. Ama-castings adingeka ukuthi abe nobulukhuni obuphezulu kanye nokumelana nokugqoka ukuze kuncishiswe ukwehluleka kwengxenye okubangelwa ukuguga.
Ngokusekelwe kulezi zimo zokusebenza ezingenhla,-izinsimbi zensimbi ezikwazi ukumelana nokushisa ezithuthukiswe ngokukhethekile futhi ezikhiqizwa yithina zixazulula ngokunembile izindawo ezibuhlungu zomkhakha "zokwehluleka ukuphonsa, ukushintshwa njalo, nezindleko zokunakekela okuphezulu", futhi zifanele okokusebenza okubalulekile kuyo yonke inqubo yokwelapha yokushiswa.
II. Imikhiqizo Eguqukayo Eyisisekelo kanye Nobuhle Bempahla ye-Qingyun Hongsheng Machinery Accessories Co., Ltd. (Amaphuzu Avelele Okumaketha Okubalulekile)
Ezimweni zokushiswa nokuphathwa kwemfucuza, i-Qingyun Hongsheng Machinery Accessories Co., Ltd. igxile ezingxenyeni ezisengozini enkulu, yamukela amafomula ezinto ezibonakalayo enziwe ngokwezifiso kanye nezinqubo zokukhiqiza ezinembayo ukuze idale ukushisa okuvumelana nezimo futhi okuhlala isikhathi eside{2}}okusakazwa kwensimbi engazweli. Imikhiqizo ewumongo kanye nezinzuzo zezinto ezibonakalayo zimi kanje, ngokulandeleka okugcwele nokwenziwa ngokwezifiso ukuze kuhlangatshezwane nezicaciso zemishini kanye nezidingo zesimo sokusebenza samakhasimende ahlukene.
(I) Izigaba Zokusakaza Ezivumelana nezimo
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Igama Lokusakaza |
Izisetshenziswa Ezivumelana nezimo |
Izinzuzo Eziyinhloko Zemikhiqizo Yethu |
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I-Reciprocating/Mobile Incinerator Grate |
Imishini yokushisela imfucuza yasekhaya, izindawo zokushisela imfucuza eqinile yezimboni, izindawo zokushisela imfucuza eyingozi |
Umthamo oqinile wokuthwala-umthamo, umoya ofanayo, okwazi ukumelana namazinga okushisa angu-1200℃, ukwehlisa ukuguga kwe-slag, nempilo yesevisi yinde ngaphezu kuka-30% kunemikhiqizo evamile embonini. |
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Umnyango Wesithando Somlilo/ Uhlaka Lomnyango Wesithando |
Amachweba okuphakelayo, amachweba wokuhlola, nezimbobo zokulahla zezindawo zokushisa ezehlukene |
Ukusebenza kahle kakhulu kokuvalwa ukuze kuvinjwe ukuvuza kwegesi-yezinga lokushisa eliphezulu, ukumelana nokugqwala, ukumelana nokuguqulwa, ukujwayelana nosayizi abahlukene besithando somlilo, kanye nesakhiwo sokuvala okwenziwa ngendlela oyifisayo. |
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I-Frnace Body Support Castings |
Izishisi ezinkulu, izishisi zokushisisa udoti |
Okuvelele okuvelele{0}}kokuthwala izinga lokushisa{1}}okunezinga lokushisa eliphezulu, akukho deformation enyakazayo, eqinisekisa ukusebenza okuzinzile kwesakhiwo sesithando somlilo, futhi evumelana nezimo{2}}zesikhathi eside zokusebenza okuqhubekayo. |
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I-Waste Heat Boiler Heating Surface Castings |
Isistimu yokubuyisela udoti we-incinerator |
I-thermal conductivity ephezulu, ukumelana{0}}nezinga lokushisa eliphezulu lokugqwala kwegesi ye-flue kanye ne-slagging, ukuthuthukisa ukusebenza kahle kokutholwa kokushisa nokunciphisa ukusetshenziswa kwamandla. |
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Qondisa Izingxenye/Amagreyidi/Ama-Slide Rails |
Ama-grate omlilo aphindaphindiwe, amasistimu we-grate yesithando somlilo |
Ukumelana nokugqoka okuqinile, i-coefficient ephansi yokungqubuzana, iqinisekisa ukunyakaza okushelelayo kwe-grate yesithando somlilo, kunciphisa ukuhluleka kwe-jamming, nokunciphisa imvamisa yokulungisa. |
(II) Amafomula Wezinto Ezingokwezifiso (Ukuncintisana Okuyinhloko)
I-Qingyun Hongsheng Machinery Accessories Co., Ltd. ilahla izinto ezisetshenziswa embonini evamile. Sihlose ukugqwala, izinga lokushisa eliphezulu, kanye nezici zokuguga zokushiswa nokuphathwa kwemfucuza, sakha ngokuzimela izinhlobo ezi-3 zezinto ezibalulekile, zonke eziphumelele{4}}ukuhlolwa kwe-spectral yenkampani yangaphandle, enokwakheka kwezinto ezilandelekayo, ezifanele izimo zokusebenza-ezihlukile:
I-Cr25Ni20 Heat-Insimbi Engazweli (Inketho Yokuqala Yezimo Zokusebenza Ezivamile): Iqukethe u-25% we-chromium no-20% we-nickel, ingakwazi ukumelana namazinga okushisa afika ku-1200 degree, inokumelana{3}}nezinga lokushisa eliphezulu kakhulu kwe-oxidation nokumelana nokunyakaza, futhi inezinga elithile lokumelana nokugqwala. Ifanele izingxenye ezivamile zezindawo zokushisela imfucuza yasekhaya kanye nemishini yokushisela imfucumfucu eqinile yezimboni (ezifana nezisekelo zomzimba wesithando somlilo nezingxenye eziqondisayo), esebenza ngezindleko ezivelele, futhi iyindlela ehamba phambili{5}}ethengisa izinto eziyinhloko ze-Qingyun Hongsheng Machinery Accessories Co., Ltd.
I-Cr28Ni48 Heat-I-Alloy Engazweli ({3}}Izimo Zokusebenza Ze-Temperature Corrosion): I-chromium ephezulu nefomula ye-nickel ephezulu, ingamelana namazinga okushisa afinyelela ku-1300 degree, inokumelana okuqinile nokugqwala kwegesi e-acidic flue kanye nokuguguleka kwe-slag encibilikisiwe. Ilungele izindawo zokushiswa kwemfucuza eyingozi kanye{2}}nezindawo zokushiswa kwezinga lokushisa eliphezulu (njengamagridi omlilo neminyango yesithando somlilo). Impilo yesevisi yinde ngo-50% kunaleyo yezinto ezibonakalayo ze-Cr25Ni20, ifanele amakhasimende anezidingo eziphezulu zokuqina kokusakaza.
I-Wear Ngokwezifiso-Ingazweli Nokushisa-I-Alloy Engazweli (Ephezulu-Izimo Zokusebenza Ze-Wear): Ngesisekelo se-Cr25Ni20, i-molybdenum, i-niobium nezinye izakhi ze-alloying zengezwa ukuze kuthuthukiswe ubulukhuni bezinto ezibonakalayo (HRC Inkulu noma ilingana no-45) futhi kuthuthukiswe ukumelana nokugqokwa. Ifanele izingxenye ezisengozini ezifana ne-grate grate yesithando somlilo kanye nama-slide rails, ukuxazulula iphuzu lobuhlungu bemboni "ukushintshaniswa njalo kwezingxenye ezisengozini" nokunciphisa kakhulu izindleko zokunakekelwa kwamakhasimende.
Zonke izinto ezisetshenziswayo zithobela izindinganiso zamazwe ngamazwe ze-ASTM kanye ne-ISO 9001, futhi{1}}imibiko yokuhlaziya impahla yenkampani yangaphandle (ukuhlolwa kwe-spectral) inganikezwa ukuze kuqedwe ukuphinga okubalulekile kanye nemikhiqizo ewubudoda, kuqinisekiswe ukuthi izinto ezisetshenziswayo zokulingisa ngakunye zihlangabezana namazinga.
III. Uhlelo Lokulawula Ikhwalithi Yomkhiqizo lwe-Qingyun Hongsheng Machinery Accessories Co., Ltd. (Ukusungula I-Procurement Trust)
Ukuphepha kanye nokuzinza kokushiswa kwempahla kanye nempahla yokwelapha imfucuza akuhlukaniseki ekulawuleni ikhwalithi eqinile yokusakazwa. I-Qingyun Hongsheng Machinery Accessories Co., Ltd. isungule{3}}inqubo yokulawula ikhwalithi egcwele kusukela ekuthengeni impahla eluhlaza kuya ekulethweni komkhiqizo ophelile. Inqubo ngayinye inamarekhodi okuhlola ukuze kuqinisekiswe ikhwalithi yomkhiqizo ezinzile nethembekile futhi ihlangabezane nezidingo zokuthobelana kwamakhasimende aphesheya:
I-Raw Material Control: Khetha{0}}ikhwalithi ephezulu yensimbi ye-alloy emithonjeni yasekhaya neyangaphandle. Ngaphambi kokuthi izinto ezingavuthiwe zingene efektri, kufanele kwenziwe ukuhlolwa kwe-spectral ukuze kuqinisekiswe ukuthi ukwakheka kwamakhemikhali kuyahlangabezana nezindinganiso, kuqedwe izinto ezingavuthiwe ezingafanelekile ukuthi zingangeni endaweni yokugcina izinto futhi kuqinisekiswe ikhwalithi yomkhiqizo emthonjeni.
Ukulawulwa Kwenqubo Yokukhiqiza: Yamukela ukuchithwa kwesihlabathi okunembayo kanye nezinqubo zokuphonswa kwegwebu ezilahlekile, kuhlanganiswe nemishini ehlakaniphile yokuncibilikisa, lawula ngokuqinile izinga lokushisa lokuncibilika kanye nesivinini sokuthulula ukuze kuncishiswe amaphutha okuphonsa njengama-pores, imifantu, nokufaka; ngesikhathi esifanayo, ithimba lochwepheshe bezobuchwepheshe lihlomele ukuqapha inqubo yokukhiqiza kulo lonke futhi lilungise imingcele yenqubo ngesikhathi esifanele.
Iqedile Ukuhlola Nokulawula Umkhiqizo: Ngaphambi kokulethwa, imikhiqizo eqediwe kufanele iqedele ukuhlola okubalulekile okungu-3 - ① Ukuhlolwa kwezinto (ukuhlaziywa kwe-spectral, ukunikeza imibiko yokuhlola); ② Ukuhlola -okungonakalisi (UT/RT/PT/MT, ukuthola amaphutha angaphakathi); ③ Ukuhlolwa kobukhulu (ukuqhathanisa nemidwebo yekhasimende ukuze kuqinisekiswe ukunemba kobukhulu, ngokubekezelelana okulawulwa ngaphakathi ±0.5mm).
Isiqinisekiso Sokugunyazwa: Imikhiqizo iphumelele isitifiketi sesistimu yekhwalithi ye-ISO 9001 kanye nesitifiketi sokuthekelisa se-CE/UKCA, esingahlangabezana nezidingo zokuthobela ukungeniswa kwamanye amazwe nezifunda emhlabeni jikelele. Ngesikhathi esifanayo, imibiko yokuhlola eyenziwe ngokwezifiso kanye nemibhalo yesitifiketi inganikezwa ngokuya ngezidingo zamakhasimende.
Siyathembisa: Zonke izinsimbi{0}}ezikwazi ukumelana nokushisa zokushiswa nokuphathwa kwemfucuza zinikezwa ukuqinisekiswa kwekhwalithi okuphelele. Uma ukulingisa kwehluleka ngaphambi kwesikhathi ngenxa yezinkinga zezinto ezibonakalayo noma zenqubo yokukhiqiza, kungashintshwa mahhala, futhi izindleko ezihambisanayo zokuthutha zizothwalwa.
IV. Amanothi ohlelo lokusebenza lomkhiqizo kanye-nosekelo lokuthengisa
(I) Amanothi Ohlelo
Ukuze kudlale ngokugcwele ukuqina kokushisa-kwensimbi ekwazi ukumelana nokushisa kwe-Qingyun Hongsheng Machinery Accessories Co., Ltd. futhi kwandise impilo yabo yesevisi, kunconywa ukuthi amakhasimende anake amaphuzu alandelayo phakathi nokufakwa nokusebenzisa:
Ngesikhathi sokufakwa, landela ngokuqinile imidwebo yokufaka ehlinzekwe ngabakwa-Qingyun Hongsheng Machinery Accessories Co., Ltd. ukuze uqinisekise ukuthi ukulingisa kufakwe eduze futhi kuqiniswe ngokuqinile, ukugwema ukugxiliswa kwengcindezi okubangelwa ukuchezuka kokufakwa nokunciphisa ukuwohloka kokusakaza.
Lapho uqalisa isishisi, izinga lokushisa kufanele linyuswe kancane (izinga lokushisa elilawulwa ku-50℃/h) ukuze kugwenywe ukuqhekeka kokusakazwa ngenxa yokupholisa kungazelelwe nokushisa.
Hlanza njalo i-slag nothuli endaweni yokulingisa ukuze ugweme ukushisa okweqile kwasendaweni kanye nokugqwala okubangelwa-ukunqwabelana kwesikhathi eside kwe-slag.
Ngokuvumelana nezimo zokusebenza, hlola njalo ukuguga nokugqwala kwama-castings. Kunconywa ukwenza ukuhlolwa okuphelele njalo ezinyangeni eziyisi-6 futhi kushintshwe izingxenye ezigugile kakhulu ngesikhathi ukuze kugwenywe ukuthikameza ukusebenza kwemishini iyonke.
(II) Okukhethekile Ngemva-Usekelo Lokuthengisa (Ibhonasi Yokumaketha)
I-Qingyun Hongsheng Machinery Accessories Co., Ltd. ihlala ithatha amakhasimende njengesikhungo futhi inikeza{2}}inqubo egcwele{3}}ngemuva{3}}nokwesekwa kobuchwepheshe bokuthengisa ukuze kuxazululwe zonke izinkinga amakhasimende ahlangabezana nazo ekuthengeni, ekusetshenzisweni, nasekulungiseni:
Ukubonisana Kwezobuchwepheshe: Ithimba lezobuchwepheshe elichwepheshile liphendula 24/7 ukuze linikeze amakhasimende iziphakamiso zobungcweti ekukhetheni impahla, ukwenza ngokwezifiso usayizi, kanye nokuzivumelanisa nezimo zokusebenza, lisiza amakhasimende ukuthi akhethe imikhiqizo efaneleke kakhulu.
Isiqondiso Sokufaka: Nikeza ngemidwebo yokufaka enemininingwane namavidiyo wokufaka. Ngokwezidingo zamakhasimende, onjiniyela bangathunyelwa ukuze baqondise ukufakwa esizeni ukuze kuqinisekiswe ukufakwa okujwayelekile.
Isevisi Yokuqinisekisa Ikhwalithi: Yonke imikhiqizo inenkathi yokuqinisekisa ikhwalithi yezinyanga eziyi-12-24 (eyenziwe ngokwezifiso ngokuya ngezinto ezibonakalayo nezimo zokusebenza). Uma kunenkinga yekhwalithi phakathi nesikhathi sesiqinisekiso sekhwalithi, ukushintshwa kwamahhala nokugcinwa kunikezwa.
Ukugcwaliswa kabusha Kwesimo Esiphuthumayo: Sungula uhlu lwemikhiqizo ewumongo. Ngezidingo zokugcwalisa eziphuthumayo zamakhasimende, ukukhiqiza nokulethwa kungaqedwa phakathi kwezinsuku ezi-3-7 ukuze kuncishiswe ukulahleka kwesikhathi sokungasebenzi kwamakhasimende.
-Ukubambisana Kwesikhathi Eside: Nikeza ngezaphulelo ezikhethekile kanye nezinsizakalo zokuthuthukisa izinto ezibonakalayo-kumakhasimende omfelandawonye wesikhathi eside, yenza izimpindelo ezivamile ukuze uqonde ukusetshenziswa komkhiqizo, futhi unikeze iziphakamiso zokunakekela ezihlosiwe ukuze uzuze izinzuzo ezifanayo futhi uwine{2}}imiphumela yokuwina.
V. Isifinyezo
Izimo zokusebenza ezinzima zemboni yokushiswa nokuphathwa kwemfucuza zibeka phambili izidingo eziphezulu zento ephathekayo, ikhwalithi, kanye nokuvumelana nezimo-zensimbi engazweli ukushisa. Njengomkhiqizi ochwepheshile wokushisa-okungazweli futhi kuguge-okusakazwa okuqinile, i-Qingyun Hongsheng Machinery Accessories Co., Ltd. ithembelaamafomula ezinto ezenziwe ngokwezifiso,{0}}ukulawula ikhwalithi okugcwele, kanye nokusekelwa{1}}ngemuva kokuthengisaukuze udale{0}}insimbi ekwazi ukumelana nokushisa efanele-isimo esigcwele sokushiswa kanye nokuphathwa kwemfucuza, ukusiza amakhasimende ehlise izindleko zokulungisa, ukuthuthukisa ukusebenza kahle kwezisetshenziswa, kanye nokuqinisekisa ukukhiqizwa okuphephile.
Kungakhathaliseki ukuthi ungumthengi emkhakheni wokushiswa kwemfucuza yasekhaya, ukulahlwa kukadoti oqinile ezimbonini, noma ukushiswa kukadoti oyingozi, i-Qingyun Hongsheng Machinery Accessories Co., Ltd. inganikeza{2}}izixazululo ezimisiwe zokumisa ngokwezifiso ngokuya ngokucaciswa kwemishini yakho kanye nezimfuneko zesimo sokusebenza. Siyakwamukela ukuthintana nathi nganoma yisiphi isikhathi ukuze uthole imininingwane enemininingwane yemibandela, imibiko yokuhlolwa kwezinto ezibonakalayo, nezinkomba zezigameko, futhi uqale uhambo olude{4}}noluzinzile lokubambisana!






